Overland Conveyors

An overland conveyor is a type of belt conveyor designed to transport bulk materials over long distances, often across varied terrain and difficult geographical conditions. These conveyors are used in mining, quarrying, and heavy industrial applications to move materials such as coal, ore, aggregate, and other bulk materials from one location to another.

Key Features of Overland Conveyors
  • Long Distance Transport
    Overland conveyors are capable of transporting materials over distances that can range from a few kilometers to several dozen kilometers.
  • High Capacity
    Designed to handle large volumes of materials, making them suitable for large-scale operations.
  • Energy Efficiency
    Typically designed with energy-efficient components to reduce operating costs over long distances.
  • Durability
    Constructed to withstand harsh environmental conditions, including extreme temperatures, heavy loads, and rough terrain.
  • Minimal Environmental Impact
    Often considered more environmentally friendly compared to truck transport, as they reduce fuel consumption and emissions.
  • Custom Design
    Tailored to specific site requirements, including elevation changes, curves, and other geographical challenges.
Components of Overland Conveyors

Conveyor Belt

The conveyor belt is a crucial component and can be made from various materials to suit the type of material being transported and the environmental conditions.

Idlers and Rollers

These support the belt and help maintain its alignment and tension. They are typically placed at regular intervals along the conveyor.

Drive Systems

Include motors, gearboxes, and drive pulleys to provide the necessary power to move the belt.

Take-Up Systems

Ensure proper tension in the belt to prevent slippage and maintain smooth operation.

Support Structures
Frameworks that support the conveyor along its route, which may include trestles, bridges, and ground-based supports.
Transfer Points
Locations where the material is loaded onto or off the conveyor, often equipped with chutes, hoppers, and other handling equipment.
Advantages of Overland Conveyors
Cost Efficiency

Lower operational costs compared to other transport methods, such as trucking, especially over long distances.

Environmental Benefits

Reduced greenhouse gas emissions and lower environmental impact due to decreased reliance on fuel-powered vehicles.

Operational Reliability

Continuous operation with minimal interruptions, leading to consistent material flow.

Safety

Fewer safety risks compared to truck transport, including reduced traffic and accident risks.

Applications of Overland Conveyors
Mining
Transporting ore, coal, and other minerals from mining sites to processing plants or loading facilities.
Ports and Terminals
Transporting bulk materials from ships to storage areas or vice versa.
Power Plants
Conveying coal and other fuels from storage yards to power plant boilers.
Construction
Moving materials for large infrastructure projects over long distances.
Quarrying
Moving aggregates, such as sand, gravel, and crushed stone.
Challenges and Considerations

  • Initial Investment:

    High capital expenditure required for installation and setup.

  • Maintenance:

    Requires regular maintenance to ensure optimal performance and longevity.

  • Terrain and Weather:

    Must be designed to cope with geographical challenges and adverse weather conditions.

  • Permitting and Regulatory Compliance:

    Navigating environmental and land use regulations can be complex and time-consuming.

In summary, overland conveyors are a vital component of bulk material transport in various heavy industries. Their ability to efficiently and cost-effectively move large quantities of materials over long distances makes them an attractive alternative to traditional transport methods like trucking.

Our technological product range includes:
Belt Feeders
Steep angle conveying suitable for higher capacities and long distances.
Overland Conveyors
Fully enclosed belt shape to protect material from environmental influences and vice versa.
Pipe Conveyors
Flexible troughed conveying solution for plants and terminals.
Plant Conveyors
Short belt conveyors for material flow regulation.
Dedusting, De-Nitrification,
De-Sulfurization
Clean Air Solutions
Apron Feeders
Designed to ensure proper material transportation from different hoppers, bins and opened stockyards with high impact forces
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